FULL CONTROL • END-TO-END

Customization Options

Complete control over materials, fit, design, branding, stitching, and packaging for B2B buyers — brands, gyms, distributors, and teams.

MATERIALS

Fabric & Material Customization

Select fabrics based on performance, comfort, durability, and target market. Fabric choice impacts MOQ, cost, printing method, and production timelines.

Fabric Types

Polyester

Standard performance fabric for teamwear and athletic garments

Poly-Spandex

High-stretch blend for compression and fitted gym wear

Nylon-Spandex

Premium stretch for MMA, swimwear, and high-performance apparel

Cotton / Blend

Lifestyle gym wear, casual sportswear, and streetwear applications

Compression

High-elasticity fabric for performance compression garments

Mesh / Ventilation

Breathable panel inserts for maximum airflow in sportswear

Interlock / Jersey

Medium-weight knit for polos, hoodies, and training tops

Custom GSM

Fabric weight and composition developed to your exact specifications

Performance Features

Moisture-Wicking

Pulls sweat away from skin for rapid evaporation

Quick-Dry

Fast-drying fabric ideal for high-intensity workouts

Breathable

Airflow fabric construction for ventilation and comfort

High Stretch

4-way stretch with excellent recovery for mobility

Weight Options

Light, mid, and heavyweight GSM for every application

Anti-Odor

Antimicrobial treatment to prevent odor buildup

Soft-Touch

Skin-friendly smooth finish for next-to-skin comfort

UV Protection

UPF-rated fabric options for outdoor sportswear

  Factory Note: Fabric selection may require minimum yardage and affects print compatibility. We recommend discussing fabric choice during the quotation stage.
DESIGN

Design & Style Customization

Design sportswear with optimal mobility, sweat zones, and comfort. We support buyer-provided designs or factory-assisted design development.

Garment Construction

Custom Cuts

Custom silhouettes and body mapping for any sport or activity

Panel Construction

Multi-panel performance zoning for targeted support and ventilation

Mesh Placement

Strategic mesh panel insertion for airflow in heat zones

Sleeve Options

Sleeveless

Tank tops, stringers, and muscle shirts

Short Sleeve

Standard training t-shirts and performance tees

Long Sleeve

Full-length sleeves for warmth and coverage

Raglan Sleeve

Diagonal seam for enhanced shoulder mobility

Collar / Neck Options

Round Neck

Classic crew neck for training and lifestyle wear

V-Neck

V-shaped neckline for modern athletic aesthetics

Zip Neck

Half or full zip for adjustable ventilation

High-Neck

Performance collar for compression and base layers

Design Input Options

Tech Pack

Buyer-provided tech pack with full specifications

Sketches / References

Buyer sketches, photos, or reference images

Factory Design

Factory-developed design with buyer approval at each stage

  Factory Note: Complex designs with multiple panels or custom construction may increase sampling time and production cost.
COLOR & PRINT

Color & Printing Customization

Unlimited color options with advanced printing technology that becomes part of the fabric — never cracks, fades, or peels.

Color Options

Pantone Match

Exact Pantone color matching

Solid Colors

Single-color designs

Multi-Color

Unlimited color combinations

Gradients

Smooth color transitions

All-Over Sub

Full-garment sublimation

Printing Characteristics

Fade-Resistant

Colors remain vibrant after 50+ washes

Crack-Free

No cracking or peeling under stretch

Breathable

No heavy ink layers blocking airflow

Wash-Tested

Every print batch tested for durability

  Factory Note: Sublimation works best on light-colored polyester fabrics. Cotton and dark fabrics have printing limitations — discuss options with our team.
BRANDING

Logo & Branding Customization

Multiple branding methods and flexible placement options to build your brand identity on every garment.

Branding Methods

Sublimation

Full-color, unlimited detail

Screen Print

Cost-effective for bulk

Heat Transfer

Photo-quality detail

Embroidery

Premium textured look

Silicone Patch

Modern rubber logo

Logo Placement Options

Chest

Left or right chest

Back

Full or upper back

Sleeves

Left or right sleeve

Side Panels

Side seam placement

Waistband

Front or back waistband

Leg Panel

Shorts or pants leg

  Factory Note: Not all logo types are suitable for embroidery on stretch fabrics. Small text and fine details may not render well in embroidery — sublimation or heat transfer recommended in such cases.
SIZE & FIT

Size & Fit Customization

Full control over sizing for every market and body type — from compression to relaxed fit.

Men's Sizing

Full men's size range from XS to 5XL

Women's Sizing

Tailored women's fits with graded measurements

Youth Sizing

Children and youth sportswear sizes

Plus Sizing

Extended plus-size options available

Fit Options

Compression

Tight, second-skin fit for performance

Slim Fit

Fitted silhouette without restriction

Regular Fit

Standard comfortable fit for most users

Relaxed Fit

Loose, casual fit for lifestyle wear

  Factory Note: Custom size charts developed based on your target market — US, UK, EU, AU sizing standards available. Size-set samples included for validation.
CONSTRUCTION

Stitching & Construction

Professional stitching methods chosen based on garment type and performance requirements.

Flatlock Stitching

Recommended for gym wear. Flat, non-irritating seams that lie flat against the skin. Ideal for compression garments and high-mobility sportswear.

Overlock Stitching

Standard edge-finishing stitch that wraps thread around the fabric edge to prevent fraying. Cost-effective for bulk production.

Cover Stitching

Professional double-needle stitch visible on the outside. Commonly used on hems, necklines, and sleeve edges for a clean finish.

Reinforced Stress Points

Double stitching at high-stress seams for durability

Stretch Thread

Elastic thread for seams that stretch with the fabric

LABELS & PACKAGING

Labels, Tags & Packaging

Complete retail-ready packaging and branding solutions for your products.

Labels & Tags

Woven Neck Labels

Custom branded woven labels with your logo and brand name

Heat-Pressed Labels

Tagless heat-transfer labels for a clean interior finish

Size Labels

Custom size labels with your branding and size coding

Care Labels

Wash care instructions per international labeling standards

Custom Hang Tags

Branded hang tags with product info, pricing, and branding

Barcode / QR

Barcode labels or QR code tags for retail POS systems

Packaging Options

Branded Poly Bag

Individual poly bag with your logo printed

Eco-Friendly

Biodegradable or recyclable packaging options

Size-Sorted

Bulk packing sorted by size with ratio labels

Carton Labeling

Custom carton marking with order details and specs

Size Stickers

Individual size stickers on each poly bag

Export Docs

HS codes, commercial invoices, packing lists included

TIMELINE & QUANTITY

Sample, MOQ & Lead Time

Key production metrics to plan your project timeline and budget.

7–14 Sampling (Days)
30 MOQ (Pieces)
20–35 Bulk Production (Days)
3–7 Packing & Dispatch (Days)

Sample Development Checks

Fabric Verification

GSM, weight, hand-feel, and stretch validation

Color Accuracy

Pantone matching and print color confirmation

Fit & Size

Measurements validation against size chart

Logo Placement

Position, size, and alignment approval

Stitching Check

Seam quality, tension, and durability inspection

Wash Test

Post-wash inspection for shrinkage and colorfastness

  Important: Bulk production starts only after written sample approval. MOQ depends on fabric type, customization complexity, and printing method. We support startups, gyms, and brands with flexible MOQs where possible.
PROCESS

Customization Process

A transparent 8-step workflow from concept to delivery.

STEP 1

Share Design

Send your tech pack, sketch, reference images, or idea description

STEP 2

Select Options

Choose fabric, printing, branding, sizing, and packaging preferences

STEP 3

Get Quotation

Receive detailed pricing and production timeline estimate

STEP 4

Sample Dev

Pre-production sample created with all customizations applied

STEP 5

Approve Sample

Review and approve sample — revisions included if needed

STEP 6

Bulk Production

Full production run with inline quality checks at every stage

STEP 7

QC Inspection

Final AQL-based quality inspection before packing

STEP 8

Pack & Ship

Retail-ready packaging and dispatch via chosen shipping method

USE CASES

Performance & Sport-Specific Customization

Garments engineered for specific activities and sports disciplines.

Gym & Fitness Use Cases

Weight Training

Durable, stretch fabrics

Cardio / HIIT

Moisture-wicking, breathable

Cross-Training

Multi-activity versatility

Indoor Gym

Lightweight, comfortable

Lifestyle

Casual gym-to-street wear

Sport-Specific Categories

Gym & Fitness

Tanks, tees, shorts, leggings, and sets

Football / Soccer

Kits, jerseys, shorts, and training gear

Basketball

Reversible jerseys, tank tops, and shorts

MMA & Combat

Fight shorts, rash guards, spats, and MMA gear

Yoga & Flexibility

Yoga pants, tops, and body-hugging wear

Team & Club

Full team uniform sets with custom branding

QUALITY

Quality Control & Durability Testing

Rigorous multi-stage QC process ensuring every garment meets international standards.

Fabric Inspection

Pre-cut fabric check for defects and color

In-Line Checks

Real-time monitoring during cutting and stitching

Final Inspection

Post-production garment inspection before packing

Random Sampling

AQL-based random bulk sampling

Wash Testing

Shrinkage and dimensional stability after wash

Seam Strength

Pull-test for seam durability and tension

Print Durability

Rub and wash test for print adhesion

Dimension Check

Garment measurements vs. spec tolerance

IMPORTANT NOTES

Revisions, Startup Support & Limitations

Transparent policies on changes, startup assistance, and production boundaries.

Revision & Approval

Sample Revisions

Revisions allowed at sample stage until you're satisfied

Post-Approval

Changes after approval may affect cost and timeline

Written Approval

Required before bulk production can begin

Startup Support

Fabric Guidance

Expert help selecting the right fabric for your market

Cost Optimization

Suggestions to reduce cost without compromising quality

Design Feasibility

Feedback on what works best for production

Production-Friendly

Adjustments to streamline manufacturing efficiency

  Customization Limitations & Transparency Notes

  • Some specialty fabrics require higher minimum order quantities
  • Certain logo designs may not be suitable for embroidery on stretch fabrics
  • High customization complexity increases lead time and may affect unit pricing
  • Color variation tolerance (ΔE) applies in bulk production per industry standards
  • All limitations are communicated upfront before production commitment

Start Your Custom Sportswear Project

If you're planning to launch or scale your sportswear brand, our team will guide you from concept to delivery. Contact us today to discuss your requirements and receive a detailed quotation.

Dhalay International — Sialkot, Punjab, Pakistan

Premium Quality

Premium Quality

8-Stage QC

OEM Manufacturing

Full Customization

End-to-End

Flexible MOQ

Low MOQ

30 Pcs/Design

Order Tracking

Production Updates

Photo & Video

Secure Payment

Secure Payments

SSL Encrypted

Satisfaction

Startup Friendly

Design Support

Support

24/7 Support

WhatsApp & Email

Shipping

Global Shipping

40+ Countries