Customization Options for Gym & Fitness Sportswear

At Dhalay International, we specialize in fully customized gym and fitness sportswear. Our manufacturing process allows complete control over materials, fit, design, branding, stitching, and packaging. Below is a detailed overview of all customization options for B2B buyers, including brands, gyms, distributors, and teams.

1. Fabric & Material Customization

Select fabrics based on performance, comfort, durability, and target market. Fabric choice impacts MOQ, cost, printing method, and production timelines.

Fabric Types

  • Polyester
  • Polyester-Spandex Blend
  • Nylon-Spandex Blend
  • Cotton / Cotton-Blend (Lifestyle gym wear)
  • Compression Fabric
  • Mesh / Ventilation Fabric
  • Interlock / Jersey Knit

Performance Features

  • Moisture-wicking
  • Quick-dry
  • Breathable / airflow fabric
  • High stretch & recovery
  • Lightweight / Midweight / Heavyweight GSM
  • Anti-odor treatment
  • Soft-touch skin finish

Factory Note: Fabric selection may require minimum yardage and affects print compatibility.

2. Design & Style Customization

Design gym wear with optimal mobility, sweat zones, and comfort. We support buyer-provided designs or factory-assisted designs.

Garment Cuts & Panels

  • Custom cuts & silhouettes
  • Panel construction (performance zoning)
  • Mesh panel placement
  • Seam positioning for mobility
  • Compression mapping

Sleeve Options

  • Sleeveless
  • Short sleeve
  • Long sleeve
  • Raglan sleeve

Collar / Neck Options

  • Round neck
  • V-neck
  • Zip neck
  • High-neck performance collar

Design Input Options

  • Buyer-provided tech pack
  • Buyer sketches or reference images
  • Factory-developed design with buyer approval

Factory Note: Complex designs may increase sampling time and production cost.

3. Color & Printing Customization

Color Options

  • Pantone color matching
  • Solid colors
  • Multi-color designs
  • Gradient designs
  • All-over sublimation printing

Printing Characteristics

  • Fade-resistant
  • Crack-free
  • Breathable (no heavy layers)
  • Wash-tested

Factory Note: Sublimation works best on polyester fabrics; cotton has printing limitations.

4. Logo & Branding Customization

Branding Methods

  • Sublimation printing
  • Screen printing
  • Heat transfer printing
  • Embroidery
  • Silicone / rubber logo patch

Logo Placement Options

  • Chest
  • Back
  • Sleeves
  • Side panels
  • Waistband
  • Leg panel

Factory Note: Not all logos are suitable for embroidery on stretch fabrics.

5. Size & Fit Customization

  • Men, Women, Youth, Plus sizes
  • Slim, Regular, Relaxed, Compression fit
  • Custom size chart development
  • Regional sizing adjustments

6. Stitching & Construction Options

  • Flatlock stitching (recommended for gym wear)
  • Overlock stitching
  • Cover stitching
  • Reinforced stress-point seams
  • Stretch thread stitching

7. Labels & Tags Customization

  • Woven neck labels
  • Heat-pressed labels
  • Size labels
  • Care instruction labels
  • Custom hang tags
  • Barcode or QR code tags

8. Packaging Customization

  • Individual poly bag with logo
  • Eco-friendly packaging
  • Bulk packing
  • Size-sorted packing
  • Carton labeling

9. Sample Development Process

  • Fabric quality & GSM verification
  • Color accuracy confirmation
  • Fit & size validation
  • Logo placement approval
  • Stitching & durability check

Note: Bulk production starts only after written sample approval.

10. Minimum Order Quantity (MOQ)

MOQ depends on:

  • Fabric type
  • Customization complexity
  • Printing method

We support startups, gyms, and brands with flexible MOQs where possible.

11. Customization Process (Step-by-Step)

  1. Share design or idea
  2. Select customization options
  3. Receive quotation & timeline
  4. Sample development
  5. Sample approval
  6. Bulk production
  7. Quality inspection
  8. Packing & shipping

12. Performance Use-Case Customization

  • Weight training
  • Cardio / HIIT
  • Cross-training
  • Indoor gym sessions
  • Lifestyle gym wear

13. Sport-Specific Customization

  • Gym & fitness wear
  • Football / soccer kits
  • Basketball uniforms
  • MMA & combat sports wear
  • Yoga & flexibility wear
  • Team & club uniforms

14. Quality Control & Durability Testing

  • Fabric inspection before cutting
  • In-line production checks
  • Final inspection before packing
  • Random bulk sampling
  • Wash testing
  • Seam strength testing
  • Print durability testing

15. Lead Time Overview

  • Sampling: 7–14 days
  • Bulk production: 20–35 days
  • Packing & dispatch: 3–7 days

Note: Timelines depend on order size and complexity.

16. Revision & Approval Policy

  • Revisions allowed at sample stage
  • Changes after approval may affect cost/time
  • Final approval required before bulk production

17. Product Development Support for Startups

  • Fabric guidance
  • Cost optimization suggestions
  • Design feasibility feedback
  • Production-friendly adjustments

18. Customization Limitations & Transparency Notes

  • Some fabrics require higher MOQ
  • Certain logos may not suit embroidery
  • High customization increases lead time
  • Color variation tolerance applies in bulk production
  • All limitations communicated before production

19. Start Your Custom Gym Wear Project

If you are planning to launch or scale your gym wear brand, our team will guide you from concept to delivery. Contact us today to discuss your customization requirements and receive a quotation.

Dhalay International - Sialkot, Pakistan

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