ACTIVEWEAR COLLECTION

Custom Activewear Manufacturing

High-performance activewear, fitness apparel, and compression garments manufactured to your brand's exact standards. From sports leggings and sports bras to compression base layers and yoga wear, every piece is produced with premium fabrics, precision construction, and your custom branding. Low MOQ starting at 30 pieces per style/color.

9 Product Lines
30 Min Order Qty
50+ Fabric Options
14–21 Days Production

50+ Fabric Options

Nylon-spandex, polyester-spandex, cotton-elastane, bamboo blends, recycled polyester, and more. We source from certified mills and provide swatch books before production.

Custom Fit & Grading

Your size charts or ours. We develop custom patterns with full size grading — XS through 4XL — with fit samples for approval before bulk production begins.

Unlimited Customization

Full sublimation for all-over prints, screen printing, DTG, embroidery, heat transfer, and appliqué. No per-color charges on sublimation — unlimited colors at no extra cost.

Full Private Label

Custom woven labels, printed neck labels, hang tags, poly bags, and retail-ready packaging. Your brand — front to back, inside and out. No Dhalay branding anywhere.

PRODUCT LINE 01

Sports Leggings & Compression Tights

Our most popular activewear category. Custom leggings and compression tights manufactured with premium four-way stretch fabrics, engineered waistbands, and precision construction. Every pair is designed for squat-proof opacity, moisture management, and all-day comfort.

Custom high-waist sports leggings manufacturing — squat-proof nylon-spandex activewear

High-Waist Leggings

The #1 best-seller in activewear. Our high-waist leggings feature a double-layered 3–4 inch waistband for core support and tummy control. Constructed with butter-soft nylon-spandex blends (typically 78% nylon / 22% spandex) for a second-skin feel. Squat-proof — tested at maximum stretch. Available in solid colors, marble prints, camo, abstract patterns, and fully custom all-over sublimation prints.

FabricNylon-Spandex / Polyester-Spandex (200–280 GSM)
WaistbandDouble-layered, 3–4 inch, hidden pocket option
LengthsFull-length, 7/8, Capri, Cycling short
ConstructionFlatlock or overlock, gusseted crotch optional
High-WaistSquat-ProofHidden PocketButter-SoftSeamless OptionCustom Prints
Custom compression tights manufacturing — graduated compression athletic wear

Compression Tights

Performance-grade compression tights with graduated compression zones to enhance blood circulation, reduce muscle fatigue, and speed up recovery. Higher spandex content (25–30%) provides firm compression without restricting movement. Ideal for running, CrossFit, training, and post-workout recovery.

FabricHigh-spandex blend (70% nylon / 30% spandex)
CompressionModerate (15–20 mmHg) or Firm (20–30 mmHg)
FeaturesReflective accents, ankle zips, phone pocket
FinishAnti-odor, quick-dry, moisture-wicking
Graduated CompressionRecoveryAnti-OdorReflectiveAnkle ZipsHigh-Spandex
Custom flared and bootcut leggings manufacturing — athleisure fashion fitness wear

Flared & Bootcut Leggings

Flared leggings and bootcut activewear pants for brands targeting the fashion-fitness crossover market. Fitted through the thigh with a subtle or dramatic flare below the knee. Same premium stretch fabrics as our core leggings, with side seam contouring for a flattering silhouette. Popular for yoga studios, athleisure retail, and lifestyle brands.

StylesSubtle flare, wide-leg, bootcut, flared jogger
RiseHigh-rise, mid-rise options
FabricNylon-spandex, ribbed knit, ponte blends
DetailsSide slits, raw hem, contour seams
FlaredBootcutWide-LegAthleisureContour SeamsFashion-Fitness
Custom textured ribbed leggings manufacturing — premium boutique activewear

Textured & Ribbed Leggings

Textured knit and ribbed leggings for brands that want a premium, tactile aesthetic. Available in ribbed knit, waffle texture, honeycomb weave, and fishnet-mesh panel designs. These styles command higher retail price points due to their distinctive look and premium hand feel. Perfect for boutique fitness brands.

TexturesRibbed, waffle, honeycomb, quilted, rib-knit
PanelsMesh inserts, cut-out details, color-blocking
Weight220–300 GSM depending on texture
FinishBrushed interior, matte or shiny surface
Ribbed KnitWaffleMesh PanelsCut-OutsPremiumBoutique
PRODUCT LINE 02

Sports Bras & Fitness Tops

Custom sports bras engineered for real support — not just aesthetics. We manufacture across all impact levels with proper structural design: encapsulation cups, compression bands, underwire options, and adjustable straps. Every style is wear-tested for fit, support, and comfort before bulk production.

Custom high-impact sports bra manufacturing — molded cups racerback athletic support

High-Impact Sports Bras

Engineered for running, HIIT, CrossFit, and intense training. Structured encapsulation or compression design with wide underbust band (2–3 inch) for serious support. Molded or foam cups optional. Adjustable padded straps, racerback or U-back configurations. Moisture-wicking mesh panel inserts for breathability during high-output workouts.

Support LevelHigh impact — running, HIIT, jumping
Cup OptionsMolded cups, foam cups, removable pads, wire-free
StrapsAdjustable, padded, racerback, U-back, criss-cross
FabricNylon-spandex with mesh ventilation panels
High-ImpactMolded CupsAdjustable StrapsMesh PanelsWide BandHIIT Ready
Custom medium-impact sports bra manufacturing — longline crop top fitness wear

Medium-Impact Sports Bras

Versatile medium-support sports bras for gym training, cycling, dance fitness, and general workouts. Balance of comfort and support with lighter construction than high-impact styles. Pullover or clasp-closure designs. Available in crop top silhouette with extended hem for trendy layered looks.

Support LevelMedium impact — gym, cycling, dance
ClosurePullover or back clasp
PaddingRemovable pads or unpadded
StyleCrop top, longline, V-neck, square neck
Medium-ImpactLonglineCrop TopV-NeckSquare NeckClasp Closure
Custom low-impact lounge bralette manufacturing — wire-free bamboo blend yoga wear

Low-Impact & Lounge Bras

Light-support bralettes and lounge bras for yoga, walking, pilates, and everyday wear. Ultra-soft fabrics with minimal construction for maximum comfort. No underwire, no heavy hardware. Wire-free, pad-free, or with light removable pads. The fastest-growing segment in women's activewear — ideal for lifestyle and wellness brands.

Support LevelLow impact — yoga, pilates, walking, lounge
ConstructionWire-free, minimal seams, soft elastic
FabricBamboo blends, modal-spandex, ribbed cotton
StylesBralette, scoop neck, square neck, halter
Low-ImpactBraletteWire-FreeBamboo BlendLoungeWellness
Matching women activewear set crop top and leggings fitness outfit

Crop Tops & Fitness Tees

Custom crop tops, fitted fitness tees, and workout tops that pair with your leggings line for complete outfit collections. Short-crop, mid-crop, and longline silhouettes. Fitted, semi-fitted, and relaxed cuts. Matching sets drive higher average order values — we help you coordinate prints, colors, and fabrics across tops and bottoms.

StylesShort crop, mid crop, longline, raglan, mock-neck
FitCompression fit, body-skimming, relaxed
SleeveSleeveless, cap sleeve, short sleeve, long sleeve
DetailsMesh cut-outs, thumb holes, reflective logos
Crop TopsFitness TeesMatching SetsRaglanMock-NeckThumb Holes
PRODUCT LINE 03

Compression Shirts & Base Layers

Performance compression tops and base layer shirts for training, competition, and recovery. Engineered with graded compression zones, flatlock stitching, and moisture-wicking finishes. Popular with sports teams, fitness brands, tactical/military suppliers, and medical compression distributors.

Custom long sleeve compression shirt manufacturing — base layer athletic wear

Long Sleeve Compression Shirts

Full-length compression tops with graduated compression from chest to wrist. Ideal as a base layer under team uniforms or standalone training shirt. Flatlock seams eliminate chafing. Available with mesh ventilation panels under arms and along the spine. Sublimation-ready for full all-over custom designs.

Fabric80% polyester / 20% spandex (220–260 GSM)
CompressionModerate to firm, graded zones
StitchingFlatlock 4-needle, anti-chafe
TreatmentsAnti-odor (silver ion), UPF 50+, quick-dry
Long SleeveBase LayerFlatlockAnti-OdorUPF 50+Team Under-Shirt
Custom short sleeve compression shirt manufacturing — sublimation training wear

Short Sleeve Compression Shirts

Short-sleeve compression training shirts for gym workouts, running, and team training sessions. Moisture-wicking polyester-spandex blend with 4-way stretch. Sublimation-ready for full custom designs — team logos, sponsor placements, and player names. A staple product for sports team dealers and corporate wellness programs.

Fabric82% polyester / 18% spandex (200–240 GSM)
FitTrue compression — skin-tight, second-skin
CustomizationFull sublimation, screen print, embroidery
Use CasesGym training, team practice, corporate wellness
Short SleeveTraining ShirtTeam PracticeSublimationCorporate WellnessQuick-Dry
Custom sleeveless compression tank top manufacturing — muscle tank athletic wear

Sleeveless Compression Tops

Sleeveless compression shirts and tank tops for maximum arm freedom during weight training, CrossFit, and functional fitness. Extended shoulder straps for coverage, racerback for mobility. Same compression fabric and construction quality as our sleeved options. Popular for men's bodybuilding and powerlifting brands.

StylesRacerback tank, muscle tank, stringer vest
StrapWide shoulder, racerback, drop arm
LengthStandard hip, extended (covers glutes)
CustomizationFull sublimation, side panel color-blocking
SleevelessRacerbackMuscle TankStringerBodybuildingCrossFit
Custom recovery compression top manufacturing — medical-grade graduated compression wear

Recovery Compression Tops

Specialized recovery compression garments designed for post-workout and post-competition wear. Higher compression levels (25–35 mmHg) to promote blood flow, reduce lactic acid buildup, and accelerate muscle recovery. Graduated compression from torso to extremities. Popular with professional sports teams and sports medicine distributors.

CompressionFirm to extra-firm (25–35 mmHg)
FabricHigh-spandex medical-grade knit (65% nylon / 35% spandex)
DesignGraduated compression zones, seamless or flatlock
UsePost-workout recovery, travel, medical distribution
RecoveryMedical-GradeGraduatedPost-WorkoutTravelHigh Compression
PRODUCT LINE 04

Compression Shorts & Performance Underwear

Custom compression shorts with built-in liners for training, running, and as performance underwear. Engineered to prevent chafing, provide muscle support, and wick moisture during intense activity.

Custom compression liner shorts manufacturing — anti-chafe performance underwear

Compression Liner Shorts

Short inseam compression shorts (3–5 inch) designed to be worn as a base layer under loose shorts or as standalone performance underwear. Silicone gripper elastic at leg openings prevents ride-up. Anti-chafe flatlock seams and moisture-wicking fabric keep athletes comfortable during extended training sessions.

Inseam3 inch, 4 inch, 5 inch options
WaistbandSoft elastic, wide or narrow
Leg GripSilicone gripper tape (optional)
FabricPolyester-spandex or nylon-spandex, 180–220 GSM
Liner ShortsAnti-ChafeSilicone GripMoisture-WickingBase LayerUnderwear
Matching women activewear set crop top and leggings fitness outfit

Bike Shorts & Long Compression Shorts

7–9 inch compression shorts popular as standalone training shorts and cycling wear. Built-in chamois pad option for cycling use. High-spandex fabric for firm compression and muscle support. Side pockets for phones available on 8-inch and 9-inch lengths. One of the trendiest items in women's and men's activewear right now.

Inseam7 inch, 8 inch, 9 inch
Cycling PadRemovable gel chamois (optional)
PocketsSide phone pockets (optional)
WaistbandHigh-waist or standard, wide 2-inch band
Bike ShortsCyclingPhone PocketChamois PadHigh-WaistTrending
PRODUCT LINE 05

Yoga Wear & Pilates Apparel

Specialized yoga and pilates apparel designed for fluid movement, deep stretching, and mindful practice. Softer fabrics, more relaxed compression levels, and silhouette-driven designs that transition seamlessly from studio to street.

Custom yoga leggings and flared pants manufacturing — bamboo blend studio wear

Yoga Leggings & Flared Pants

Ultra-soft yoga leggings and flared yoga pants in butter-soft nylon-spandex and bamboo-spandex blends. Lower compression than performance leggings — designed for comfort, not restriction. High-waist with fold-over option, wide-leg flare, and straight-leg styles.

FabricBamboo-spandex, nylon-spandex (180–240 GSM)
StylesFitted leggings, flared pants, wide-leg, fold-over waist
RiseHigh-rise standard, fold-over convertible
DetailsSide pockets, key pocket in waistband, ribbed cuffs
Yoga PantsFlaredWide-LegBamboo BlendFold-OverStudio-to-Street
Custom yoga tops and cover-ups manufacturing — modal blend drape tops

Yoga Tops & Cover-Ups

Yoga-specific tops including wrap tops, draped tops, and lightweight cover-ups. Designed to stay in place during inversions and deep stretches. Soft, breathable fabrics with minimal hardware. Wrap-style tops with tie closures, boat-neck tees, and oversized drape cardigans.

StylesWrap top, boat-neck, drape cardigan, kimono cover-up
FabricModal blends, viscose-spandex, lightweight french terry
FeaturesStay-put design for inversions, adjustable ties
CustomizationSublimation, screen print, embroidery, garment dye
Wrap TopsBoat-NeckDrape CardiganCover-UpKimonoModal Blend
Custom pilates socks with silicone grip manufacturing — non-slip yoga accessories

Pilates Socks & Grip Accessories

Custom non-slip pilates socks with silicone grip dots and matching grip gloves. Low-cut, ankle-cut, and crew-cut styles. Reinforced toe and heel for durability during barre and pilates exercises. Co-branded with your yoga/pilates studio or retail brand.

StylesLow-cut, ankle, crew, toe-separated
GripFull silicone sole or dot pattern
FabricCombed cotton-spandex, bamboo-spandex
BrandingWoven label on cuff, printed sole logo
Pilates SocksNon-SlipSilicone GripGrip GlovesToe-SeparatedStudio Branded
Custom yoga mats and straps manufacturing — TPE natural rubber printed mats

Yoga Mats & Straps

Custom-branded yoga mats and yoga straps to complete your yoga product line. Mats available in TPE (eco-friendly), natural rubber, and PVC options with custom printed surfaces. Yoga straps in cotton webbing with custom woven labels. Matching mat bags available for complete yoga accessory sets.

Mat MaterialsTPE, natural rubber, PVC — 4mm to 8mm thickness
PrintFull-surface digital print on mat top
StrapsCotton webbing, 6ft / 8ft, D-ring or buckle closure
BagsDrawstring, zippered, or sling carry bags
Yoga MatsTPENatural RubberYoga StrapsMat BagsEco-Friendly
PRODUCT LINE 06

Running Apparel

Lightweight, aerodynamic running apparel engineered for road runners, trail runners, and marathon athletes. Every piece is designed with minimal weight, maximum breathability, and strategic reflectivity.

Custom running split shorts manufacturing — lightweight built-in liner athletic shorts

Running Shorts & Split Shorts

Ultra-lightweight running shorts with built-in brief liners. Split-leg design for unrestricted stride. Lightweight woven polyester with mesh side panels for ventilation. Reflective accents for visibility, elastic waistband with internal drawstring, and a small zippered pocket for keys/gels.

StylesSplit shorts (2–3 inch), standard running shorts (5–7 inch)
FabricLightweight woven polyester, mesh panels (90–120 GSM)
LinerBuilt-in mesh brief, anti-chafe
SafetyReflective logos, piping, or strips
Split ShortsBuilt-In LinerUltra-LightReflectiveMesh PanelsMarathon
Custom running vest and wind jacket manufacturing — packable reflective outerwear

Running Vests & Wind Jackets

Super lightweight running vests and windbreaker jackets for weather protection without bulk. Water-resistant and wind-resistant fabrics with laser-cut ventilation holes. Packable into a built-in stuff sack. Reflective accents on front, back, and sleeves for 360-degree visibility.

WeightVest: 60–80g, Jacket: 100–150g
FabricRipstop nylon, wind-resistant polyester
FeaturesPackable, laser-cut vents, reflective, hood (jacket)
CustomizationFull sublimation, screen print, reflective transfer
Running VestWindbreakerPackableWater-ResistantReflectiveUltra-Light
Custom running accessories manufacturing — headbands arm sleeves race belts

Running Accessories

Custom-branded running accessories to complement your running apparel line. Headbands, arm sleeves, running belts, hydration belt pouches, and reflective bibs. Moisture-wicking headbands with silicone grip, compression arm sleeves with UPF 50+, and adjustable race belts with gel loops.

HeadbandsMoisture-wicking, silicone grip, wide/narrow
Arm SleevesUPF 50+, compression, reflective
BeltsRace belt, hydration belt, gel loops
BrandingSublimation, woven labels, heat transfer
HeadbandsArm SleevesRace BeltsHydrationReflective BibsUPF 50+
Men's Compression Shirt — Custom Performance Wear by Dhalay International

Running Socks

Performance running socks with targeted arch compression, blister-free zones, and moisture-wicking fibers. Ankle-cut, crew-cut, and no-show options. Reinforced heel and toe for durability over high-mileage training. Left/right specific anatomical fit available for premium lines.

StylesNo-show, ankle, quarter, crew
FabricCoolmax polyester, nylon, spandex, merino wool blend
FeaturesArch compression, blister-free zones, left/right specific
BrandingCustom knit-in logo on ankle, custom packaging
Running SocksArch CompressionBlister-FreeCoolmaxMerino BlendAnatomical Fit
PRODUCT LINE 07

Gym Wear Sets & Matching Outfits

Matching two-piece gym sets are the highest-converting product format in online activewear retail. We manufacture coordinated crop-top-and-legging sets, sports-bra-and-short sets, and full three-piece collections with perfectly matched fabrics, prints, and colorways.

Custom crop top and legging matching set manufacturing — DTC bestseller activewear

Crop Top & Legging Sets

The #1 revenue driver for DTC activewear brands. Matching crop top and legging in the same fabric, print, and color. We ensure exact color matching across cuts — even with sublimation, where different garment shapes can produce slight shade variations.

Top OptionsSports bra crop, square-neck crop, mock-neck crop, raglan crop
Bottom OptionsHigh-waist, 7/8, flared, bike short
MatchingSame fabric batch, same print run, color-verified
PackagingSold as set — custom poly bag, hang tag, insert card
Matching SetCrop + LeggingDTC Best-SellerColor-MatchedSold as SetInstagram-Ready
Custom sports bra and short matching set — summer activewear

Sports Bra & Short Sets

Coordinated sports bra and matching short sets for warmer climates, summer collections, and high-intensity training. Bra and short in the same print/fabric with matching waistband details. Short options include compression shorts, bike shorts, and relaxed-fit gym shorts.

Bra OptionsAny impact level — low, medium, or high
Short OptionsCompression short, bike short, relaxed gym short
SeasonSpring/summer focus, year-round in warm markets
BundleSet packaging, discounted bundle pricing strategy
Bra + ShortSummer SetBike Short SetBundle PricingWarm ClimateHIIT Set
Custom three-piece activewear collection manufacturing — premium gift box set

Three-Piece Collections

Complete three-piece activewear collections — typically sports bra, crop top/long-sleeve, and leggings — all in the same print/color family. Designed for premium brand positioning and higher perceived value. Sold as a full set or as mix-and-match separates.

ComponentsSports bra + long-sleeve + leggings (typical)
StrategyFull set or mix-and-match separates
PositioningPremium pricing, collection launch, seasonal drop
PackagingPremium box, tissue paper, branded insert, sticker seal
3-Piece SetCollection LaunchMix & MatchPremiumSeasonal DropGift Box
Custom summer activewear manufacturing — sports bra and shorts

Men's Gym Wear Sets

Coordinated men's gym wear sets — compression shirt + shorts, tank + joggers, or full three-piece training outfits. Matching colorways and complementary prints across tops and bottoms. Growing demand in men's activewear as more brands expand beyond women's-only lines.

Set OptionsComp shirt + shorts, tank + joggers, full 3-piece
FitCompression, athletic fit, relaxed fit
FabricsPolyester-spandex, nylon-spandex, french terry
SizingXS–4XL, men's specific graded patterns
Men's SetsCompression + ShortsTank + JoggersAthletic Fit3-PieceGrowing Market
PRODUCT LINE 08

Training Tanks & Sleeveless Tops

Custom tank tops and sleeveless training shirts for gym, CrossFit, bodybuilding, and casual athletic wear. From relaxed cotton-blend gym tanks to high-performance compression stringers.

Custom relaxed fit gym tank top manufacturing — tri-blend oversized athletic wear

Gym Tank Tops (Relaxed Fit)

Classic relaxed-fit gym tanks in cotton-polyester blends and tri-blend fabrics. Dropped armholes, extended hem, and oversized silhouettes for the streetwear-gym crossover market. Screen printing and DTG options for bold front/back graphics.

FabricCotton-poly blend, tri-blend (cotton/poly/rayon), 160–220 GSM
FitRelaxed, oversized, muscle fit
DetailsDropped armholes, raw hem, extended length
PrintScreen print, DTG, discharge, embroidery
Relaxed TankOversizedTri-BlendDropped ArmholeStreetwear-GymScreen Print
Custom stringer vest and muscle tank manufacturing — bodybuilding powerlifting wear

Stringer Vests & Muscle Tanks

Stringer vests and deep-cut muscle tanks for bodybuilding and powerlifting brands. Minimal fabric, maximum arm and shoulder exposure. Narrow shoulder straps, deep armholes, and a fitted silhouette. Available in compression fabric for performance or cotton-blend for casual gym wear.

StylesStringer, deep-cut muscle tank, Y-back
FabricCompression spandex or cotton-poly (150–200 GSM)
CutDeep armholes, narrow straps, show lats/delts
MarketBodybuilding, powerlifting, hardcore gym brands
StringerMuscle TankY-BackDeep CutBodybuildingPowerlifting
Woman wearing a tank top working out in a gym

Women's Training Tanks

Women's sleeveless training tops in fitted, semi-fitted, and relaxed silhouettes. Racerback, criss-cross back, and open-back designs for style and ventilation. Built-in bra liner option for light support. Sublimation-ready for matching with leggings.

Back StylesRacerback, criss-cross, keyhole, open back
FitCompression, body-skimming, relaxed
Bra LinerBuilt-in light-support liner (optional)
LengthCropped, hip-length, tunic-length
RacerbackCriss-CrossOpen BackBra LinerMatching SetsSublimation
Custom CrossFit training tank manufacturing — snag-resistant durable athletic wear

CrossFit & Functional Training Tanks

Durable tanks built for the demands of CrossFit and functional fitness — rope climbs, box jumps, burpees, and barbell work. Reinforced seams, snag-resistant fabrics, and athletic cuts that don't interfere with movement. Slightly longer hem to stay tucked during dynamic exercises.

FabricSnag-resistant polyester-spandex (200–240 GSM)
DurabilityReinforced shoulders, double-stitched hems
FitAthletic cut — not too tight, not too loose
FeaturesExtended hem, side vents, quick-dry finish
CrossFitFunctional FitnessSnag-ResistantExtended HemAthletic CutDurable
PRODUCT LINE 09

Fitness Accessories

Custom-branded fitness accessories that complement your apparel line and boost average order value. From gym bags and water bottles to resistance bands and foam rollers.

Custom gym duffel bag and drawstring bag manufacturing — branded sport bags

Gym Bags & Duffels

Custom gym duffel bags, drawstring bags, and backpacks with your branding. Polyester and nylon options with waterproof coatings. Shoe compartments, laptop sleeves, and wet/dry separation pockets.

Duffel BagsDrawstringBackpackShoe CompartmentWaterproof
Custom stainless steel water bottle and protein shaker manufacturing — BPA-free

Water Bottles & Shakers

Custom-branded stainless steel water bottles and protein shaker bottles. BPA-free, double-wall insulated options. Custom print or laser engrave with your logo.

Water BottlesProtein ShakersStainless SteelInsulatedLaser Engraved
Custom pastel blue zip-up tracksuits manufactured by Dhalay International

Caps & Headwear

Custom baseball caps, snapbacks, beanies, and training headbands. Structured and unstructured caps with embroidered or sublimated designs.

Baseball CapsSnapbacksBeaniesHeadbandsEmbroidered
Custom fabric resistance bands manufacturing — 5 levels anti-roll branded

Resistance Bands

Custom fabric resistance bands and loop bands with your branding woven or printed on the fabric. Available in 5 resistance levels. No snapping or rolling like latex bands.

Fabric BandsLoop Bands5 Resistance LevelsAnti-RollCustom Print
Custom EVA foam roller and massage ball manufacturing — branded fitness recovery

Foam Rollers & Massage Tools

Custom-branded EVA foam rollers and massage balls. Various densities (soft, medium, firm) and textured surface options. Your logo printed or debossed on the roller surface.

Foam RollersMassage BallsEVA FoamTexturedCustom Logo
Custom gym towel and microfiber cooling towel manufacturing — branded fitness

Gym Towels & Microfiber

Custom gym towels, microfiber cooling towels, and yoga towels. Embroidered or printed logos. Non-slip yoga towels with silicone grip dots.

Gym TowelsCooling TowelsYoga TowelsMicrofiberSilicone Grip
MANUFACTURING GUIDE

Fabric, Customization & Production Details

Everything you need to know about how we manufacture your activewear.

Available Fabrics

  • Nylon-Spandex — Premium hand feel, 4-way stretch, 200–280 GSM. Best for leggings, sports bras.
  • Polyester-Spandex — Durable, moisture-wicking, colorfast. Best for compression tops, shorts, team wear.
  • Bamboo-Spandex — Ultra-soft, antibacterial, eco-friendly. Best for yoga wear, lounge bras, wellness lines.
  • Cotton-Elastane — Natural feel, breathable. Best for relaxed gym tanks, casual activewear.
  • Modal-Spandex — Drapes beautifully, lightweight. Best for cover-ups, drape tops, fashion-activewear.
  • Recycled Polyester-Spandex — GRS-certified sustainable option. Same performance as virgin polyester.
  • Merino Wool Blends — Temperature-regulating, odor-resistant. Best for running socks, base layers.
  • French Terry / Fleece — Warm, structured. Best for joggers, hoodies, warm-up gear.

Customization Methods

  • Full Sublimation — All-over print, unlimited colors, bonds into fabric. No cracking or fading. Best for leggings, compression tops.
  • Screen Printing — Cost-effective for large runs, vibrant solid colors. Best for cotton tees, tanks, tote bags.
  • DTG (Direct to Garment) — Full-color photo-quality prints, low MOQ friendly. Best for small-batch custom designs.
  • Embroidery — Premium textured look, extremely durable. Best for logos on polos, caps, bags, chest placements.
  • Heat Transfer / Vinyl — Precise detail, good for small runs. Best for individual names, numbers, small logos.
  • Garment Dye — Unique washed/vintage aesthetic, piece-dyed after construction. Best for relaxed-fit styles.
  • Appliqué & Patchwork — Fabric-on-fabric layered designs. Best for premium streetwear-gym crossover styles.

Private Label & Branding

  • Woven Labels — Main brand label, size label, care label. Custom design, multiple languages.
  • Printed Neck Labels — Heat-transfer printed inside neck. No scratchy tags — preferred by premium brands.
  • Hang Tags — Custom designed hang tags with brand story, size, barcode, price, and care info.
  • Poly Bags — Individual poly bags with branded sticker seal. Recyclable and biodegradable options.
  • Insert Cards — Branded thank-you cards, social media cards, or sizing guides inside packaging.
  • Outer Cartons — Custom printed shipping cartons with your brand for wholesale and retail distribution.

Production Process

  • Step 1 — Inquiry — Send us your designs, reference photos, or tech packs. We respond within 24 hours.
  • Step 2 — Quotation — Detailed price breakdown per style, fabric, and customization method.
  • Step 3 — Fabric Sourcing — We source fabric, send physical swatches for your approval.
  • Step 4 — Sample Development — 1–2 rounds of samples (7–10 days each). Fit, print, and construction approval.
  • Step 5 — Bulk Production — 14–21 days after sample approval. In-line QC at every stage.
  • Step 6 — Final QC & Packing — AQL 2.5 inspection, custom packaging, labeled cartons.
  • Step 7 — Shipping — Air freight (5–7 days) or sea freight (25–35 days). FOB or door-to-door DDP.

Ready to Launch Your Activewear Line?

Whether you are starting a new DTC activewear brand, expanding an existing fitness apparel range, or sourcing private label gym wear for retail — we handle the entire manufacturing process from fabric sourcing to finished, retail-ready product. Get a free quote within 24 hours.

REQUEST FREE QUOTE WHATSAPP NOW