Dhalay International Manufacturing Process

At Dhalay International, every order follows a clear, end‑to‑end workflow — from first idea to final delivery — so you always understand how we work to deliver you our best.

Client inquiry and consultation
01

Inquiry & Consultation

You share your ideas, product requirements, and target budget with us via WhatsApp or email. We discuss your sport, market, and usage so we fully understand what you expect from your gear.

At this stage, we advise you on suitable fabrics, trims, and construction methods, and confirm approximate quantities and timelines before moving forward.

Design and tech pack creation
02

Design & Tech Pack

Our design team converts your concept into clear visuals: mockups with colors, logos, numbers, and placement details. We prepare a complete tech pack with measurements, panels, stitching types, and fabric specifications.

You review the design files and request changes if needed. Only after your approval do we lock the design and move to sampling.

Fabric and trims sourcing
03

Fabric & Trims Sourcing

We source performance fabrics based on your sport and climate: breathable meshes, moisture‑wicking knits, compression blends, fleece, or lightweight shells.

Matching trims such as zippers, drawcords, elastic, labels, and heat‑transfer logos are selected to meet your durability and branding requirements.

Pattern making and sampling
04

Pattern Making & Sampling

Our pattern team creates precise patterns in all required sizes, following the approved measurements and fit profile for your athletes or customers.

Using these patterns, we produce a physical sample so you can check fit, fabric feel, color accuracy, print quality, and construction details before bulk production.

Sample review and approval
05

Sample Review & Final Approval

You receive photos or the physical sample for evaluation. We collect your feedback on fit, comfort, branding, and any adjustments you want.

Once you confirm everything is correct, we freeze all specifications — this approved sample becomes the standard for the entire bulk order.

Bulk cutting and printing
06

Bulk Cutting & Printing

Fabrics are relaxed, laid, and cut in layers using the approved patterns to ensure consistent sizing across the entire production run.

Logos, numbers, and graphics are applied by sublimation, screen print, heat‑transfer, or embroidery according to your design, ensuring sharp colors and long‑lasting branding.

Sewing and assembly
07

Sewing & Assembly

Specialized sewing lines assemble each garment using seams and stitches designed for sportswear: flatlock, overlock, cover‑stitch, and reinforced joints where needed.

Supervisors monitor workmanship and construction so garments are strong enough for intense training and competition.

In-line and final quality control
08

In‑Line & Final Quality Control

Quality checks take place at multiple stages: during sewing, after printing, and before packing. We verify measurements, stitching strength, print clarity, and overall appearance.

Any defective pieces are corrected or rejected, so only garments that meet our standards move to finishing.

Finishing, branding, and packaging
09

Finishing & Packaging

Each piece is trimmed, pressed, and checked one last time. Size labels, brand labels, hangtags, and barcodes are attached according to your branding guidelines.

Garments are folded, packed in polybags or custom packaging, and then placed into export‑grade cartons with clear size and style markings.

Dispatch and after-sales support
10

Dispatch & Support

We ship your order by air, sea, or express courier as agreed, and provide tracking details and documentation for smooth customs clearance.

Our team remains available after delivery to handle any questions, reorders, or new product development, building a long‑term partnership with you.